Fiber-To-The-Home Wire Production Line – Advanced Production System
Did you know that contemporary glass-fiber cable systems can operate at velocities of up to 190 m per minute? This incredible efficiency stems from advanced production methods tailored to swift manufacturing.
Such setups are developed to process various cabling forms, such as service cables and tight buffered cables. Their compact design, commonly less than twenty-six meters, renders them perfect for state-of-the-art factories.
Incorporation into smart factory systems guarantees uninterrupted functioning. By means of MES/ERP connectivity, these SZ stranding line assembly lines offer unparalleled precision and efficiency. This renders them the leading option for businesses seeking to lead in the telecommunication sector.
Introduction to FTTH Cable Production Line
Productive fabrication processes are key to meeting the growing need for steadfast connections. Such mechanisms are engineered to produce premium glass-fiber cables that power today’s connectivity grids. By leveraging modern innovations, they ensure exactness and swiftness in each phase of the process.
Understanding the FTTH Manufacturing Line
An FTTH production line is an integrated system for manufacturing fiber-to-the-home drop cables. They include bare fibers strengthened by metal or fiber-reinforced polymer, encased in safeguard coverings. The result is a robust and effective system for high-speed internet connections.
It works with multiple materials, including PVC, LSZH, and PE plastics. This versatility confirms it satisfies assorted sector requirements. Furthermore, the four-head fiber discharge system delivers accurate strain regulation, ensuring precision up to ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our machinery excels for its accuracy and performance. Consider these highlights:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. This makes it the perfect choice for companies aiming to stay ahead in the fiber optic industry.
Key Features of Our FTTH Cable Production Line
State-of-the-art fabrication lines are transforming how fiber optic cables are produced. Our cutting-edge machinery merges precision, efficiency, and cutting-edge technology to produce superior outputs. Here are the key characteristics establishing our system’s industry-leading status.
Exact Extrusion Unit with Fine-tuning Head
Fundamental to our operation is a customized 50mm extruder built to ensure meticulous dispersion of materials. It guarantees consistent quality throughout each cable produced. The modifiable head supports smooth personalization, catering to various materials like PVC, LSZH, and PE polymers.
With OMRON temperature control, the system keeps precision within ±1°C. This precision fosters peak functionality while curtailing excess, making it a cost-effective solution for manufacturers.
Motorized Fiber Release and Tension Control
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.
Automated Take-Up and Line-Receiving System
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, ensuring versatility across different production demands. The automated spool acquisition obviates manual handling, saving time and reducing labor costs.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, guaranteeing that all cables conform to exacting criteria, yielding resilient and dependable items.
Cutting-edge Innovations Driving Our Manufacturing
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our systems are designed to deliver precision, reliability, and efficiency, ensuring top-quality results for every project. Let’s delve into the innovative aspects that differentiate our system.
Global-Standard Industrial Computerized Control Module
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. Such control technology provides smooth workflow and live supervision. It permits meticulous modifications, which improve the standard of every optical fiber made.
Operating at a mere 35KW/h under standard conditions, this system is power-saving. Such efficiency lowers running expenses while upholding excellent functionality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors chosen for their durability and precision, ensuring long-term reliability.
Steel-reinforced wiring combined with sophisticated FIMT management systems bolsters robustness and balance, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. Such integration secures openness and streamlined functionality during production.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, making our system a smart choice for modern manufacturing facilities.
| Aspect | Upside |
|---|---|
| FiberCAN PLC Setup | Exact tuning with live oversight |
| 35KW/h Power Consumption | Energy-efficient operations |
| 9m Cable Accumulator | Continuous production |
| OMRON Controllers | Long-lasting accuracy |
| ERP System Compatibility | Instantaneous monitoring |
Uses of the FTTH Manufacturing System
Innovative manufacturing systems have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, offering flexibility and precision in every application. The following outlines the primary applications of this state-of-the-art system.
Producing FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Important elements consist of:
- Combined FRP and diminutive steel wire payout to enhance strength
- Mobile mold support for quick configuration changes
- Compatibility with both indoor and outdoor specifications
Manufacturing Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Adaptable Manufacturing for Different Cable Varieties
Versatility characterizes our manufacturing process. It is compatible with an array of materials and setups, thus fitting multiple applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Advantages of Our FTTH Manufacturing System
Investing in advanced manufacturing systems brings significant advantages to fiber optic businesses. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Enhanced Efficiency and Productivity
Our system ensures Sheathing line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, allowing businesses to meet growing demands without compromising quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Cost-Effective Fiber Optic Installation
Its efficient use of 35KW/h power curtails energy expenses. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Smooth and Reliable Cable Surface
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Feature | Advantage |
|---|---|
| 7-9km/h Output | High productivity |
| Efficient Power Usage | Reduced operational expenses |
| Negligible Attenuation | Top operational efficacy |
| Ergonomic Design Height | Ergonomic design |
Final Thoughts
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Step into the future of optical cable production with our market-leading equipment.